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Ultrafiltration Clarification for Starch-Based Sugar Liquids

Ultrafiltration Clarification for Starch-Based Sugar Liquids

High-flux tubular membrane system with automated impurity removal, improving clarity and process reliability in starch sugar production

Introduction

During the production of starch sugars such as corn syrup, hydrolysates often contain micro-proteins, insolubles, and other impurities. Conventional plate filtration is labor-intensive and inefficient, affecting the downstream ion exchange and chromatography systems. Plum Membrane’s PEK tubular membrane system, designed with hygienic-grade components, enables efficient clarification and impurity removal, enhancing product transparency and supporting automated, clean production.

Background & Challenges


Micro-proteins and fine particles are difficult to remove with traditional filtration
Suspended solids can foul ion exchange resins or chromatography columns
Mechanical systems require frequent cleaning and manual intervention

Process Flow


 

Process Highlight


High-Precision Filtration :Tubular membranes reliably remove micro-proteins and particles, improving clarity and ensuring stable downstream operation.
Compact and Modular Design:Space-saving modules are easily integrated into existing plant layouts.
Multiple Pore Sizes Available :Supports customization based on viscosity and temperature, compatible with high-temperature fluids.
Automated Operation and CIP :System features automated cleaning and control, minimizing manual labor and downtime.
Clean Production :Suitable for reuse or compliant discharge; reduced carbon usage and improved hygiene.

Applications


Corn syrup, glucose, and maltose production
Retrofit of starch sugar pretreatment systems
Clarification of food-grade sugar solutions
Replacement for plate-frame or conventional filtration units

Case Photos


40m³/h Tubular Membrane Clarification System for Fructose Saccharification Liquor

40m³/h Tubular Membrane Clarification System for Fructose Saccharification Liquor

60 m³/h Tubular Membrane Clarification System for Fructose Saccharification Liquor

60 m³/h Tubular Membrane Clarification System for Fructose Saccharification Liquor

More Cases (Case Center) →

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Anhui Plum Membrane Technology Co., Ltd.

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