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Plant Extract Liquid Membrane Impurity Removal and Concentration Process

Plant Extract Liquid Membrane Impurity Removal and Concentration Process

Continuous Membrane System Achieving High-Purity Separation and Green Concentration of Natural Extracts

Introduction

Plant extract liquids contain various complex components, and conventional processes such as plate-and-frame filtration, filter machines, centrifugal filtration, and alcohol precipitation concentration exhibit significant drawbacks in sterilization, impurity removal, energy consumption, and product quality consistency. Plum Membrane Technology Co., Ltd. has developed a continuous membrane separation and concentration system with exceptional anti-fouling capabilities and cleaning characteristics. This system is suitable for impurity removal and concentration of permeable tea leaves, stevia, eucommia, and other plant extracts, as well as upgrades for vinegar and soy sauce fermentation products. It is particularly applicable for the extraction and purification of high-value components such as plant glycosides and flavonoids in sugar-free or oligosaccharide forms.

Background & Challenges


Difficult effective separation of impurities, affecting purity and flavor
Conventional processes like plate-and-frame, filter machines, and centrifugal filtration result in high losses and poor environmental performance
Concentration processes are highly thermally sensitive, with components prone to degradation
High material viscosity, coloration, and heavy organic content, leading to low recovery rates

Process Flow


 

After pretreatment, the plant water extract or alcohol extract first undergoes efficient removal of suspended impurities and colloids through tubular membranes, ensuring stability for subsequent concentration and purification. Nanofiltration membranes are then applied for selective concentration to increase target active ingredient content, combined with nanofiltration desalination to effectively reduce salt and small-molecule impurity levels. Further solid-liquid separation is achieved through settling or centrifugation, followed by thermal concentration to reduce volume and enhance concentration. Finally, alcohol precipitation, nanofiltration dealcoholization, and refining processes yield high-purity products meeting quality standards, widely used in high-value fields such as plant extracts, natural products, and functional food ingredients.

Process Highlight


Pure physical separation without organic solvents or reverse dissolution risks, enabling clean production compliant with food-grade GMP and FDA standards
Membrane method energy consumption is only 1/10 of thermal concentration, with product recovery rates ≥98%
High decolorization rates and low polysaccharide permeation, ensuring high purity and flavor preservation
Use of high-precision food-grade sanitary membranes, resistant to fouling and easy to clean
Replaces alcohol precipitation, plate-and-frame, and resin processes, reducing wastewater discharge and achieving green production
Modular design adaptable to various viscosities and concentration systems, with stable continuous operation for over ten years

Applications


Separation and concentration of traditional Chinese medicine water and alcohol extracts
Production enterprises for food-grade plant extracts
Raw materials for functional beverages (such as steviol glycosides, flavonoids, tea polyphenols)
Purification and concentration of natural fermentation liquids like soy sauce and vinegar

Case Photos


Cistanche Membrane Separation Extraction Equipment

Cistanche Membrane Separation Extraction Equipment

Corn Cob Steam Explosion Extraction of Xylooligosaccharides "Full Membrane Method" Production Process

Corn Cob Steam Explosion Extraction of Xylooligosaccharides "Full Membrane Method" Production Process

Chicory and Jerusalem Artichoke Extraction of Fructooligosaccharides "Full Membrane Method" Production Process

Chicory and Jerusalem Artichoke Extraction of Fructooligosaccharides "Full Membrane Method" Production Process

Traditional Chinese Medicine Extract Liquid Membrane Treatment Equipment

Traditional Chinese Medicine Extract Liquid Membrane Treatment Equipment

Hebei Scutellaria Extract Liquid Membrane Treatment Equipment

Hebei Scutellaria Extract Liquid Membrane Treatment Equipment

Tea Extract Liquid Membrane Treatment Equipment

Tea Extract Liquid Membrane Treatment Equipment

More Cases (Case Center) →

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Anhui Plum Membrane Technology Co., Ltd.

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