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Condiment Ultrafiltration Clarification Membrane Process

Condiment Ultrafiltration Clarification Membrane Process

Replacing Conventional Plate-and-Frame/Diatomaceous Earth Filters/Hollow Fiber/Ceramic Membrane Filtration to Achieve Clarification, Impurity Removal, and Flavor Preservation in Soy Sauce, Vinegar, and Similar Products

Introduction

Conventional plate-and-frame filtration, diatomaceous earth filters, hollow fiber, or ceramic membranes encounter issues such as insufficient clarification, short equipment lifespan, and high labor intensity when processing high-viscosity seasoning liquids (such as soy sauce and vinegar). Plum Membrane Technology Co., Ltd. has developed a fully automated ultrafiltration membrane system with advantages in high anti-fouling performance, strong impurity removal, and continuous operation. It achieves nearly 100% retention of suspended solids while allowing the permeation of small-molecule amino acids, organic acids, amino nitrogen, and other flavor components, ensuring the condiments remain clear and transparent with unchanged flavor and long-term stable operation.

Background & Challenges


High viscosity in soy sauce and vinegar makes complete removal of suspended solids difficult
Conventional filtration equipment has low capacity and requires frequent membrane replacement
High-intensity manual operations with frequent cleaning and maintenance
Cleaning water difficult to recycle under zero-discharge policies

Process Flow


 

After preliminary removal of larger suspended particles and impurities through centrifuge pre-sedimentation and fine sedimentation, the condiment raw liquid enters the ultrafiltration membrane system for deep clarification. This effectively retains fine particles, colloids, and high-molecular-weight impurities, significantly improving product transparency and stability. The clarified liquid can directly proceed to blending processes for finished product preparation, while the concentrate produced by the ultrafiltration system can be further used for blending or recovery. The overall process is concise and efficient, enhancing product quality and optimizing production costs. It is widely applicable for deep purification and quality improvement in various condiments such as soy sauce, vinegar, and cooking wine.

Process Highlight


Stable Operation: The fully automated ultrafiltration system has been running stably in multiple large condiment enterprises for over ten years without membrane replacement.
Low Energy Consumption:Only 1-2 kWh per ton of filtration, significantly reducing operating costs.
Zero Wastewater Discharge:System cleaning water can be recycled, supporting full-process zero discharge.
Product Quality Assurance:Finished products exhibit clear and bright color, thorough impurity removal, and meet all indicators for export and domestic sales standards.

Applications


Impurity removal and clarification for soy sauce, vinegar, oyster sauce, and compound seasoning liquids
Membrane replacement projects in food seasoning sauce processing enterprises
Sterilization and impurity removal for flavor amino acid-containing seasoning raw liquids
Upgrades to zero-discharge, energy-saving condiment processing systems

Case Photos


Sterilization and Impurity Removal Membrane Separation Projects Phases 1-5 at a Major Chinese Soy Sauce Company

Sterilization and Impurity Removal Membrane Separation Projects Phases 1-5 at a Major Chinese Soy Sauce Company

Sterilization and Impurity Removal Membrane Separation Projects Phases 1-5 at a Major Chinese Soy Sauce Company

Sterilization and Impurity Removal Membrane Separation Projects Phases 1-5 at a Major Chinese Soy Sauce Company

Sterilization and Impurity Removal Membrane Separation Projects Phases 1-5 at a Major Chinese Soy Sauce Company

Sterilization and Impurity Removal Membrane Separation Projects Phases 1-5 at a Major Chinese Soy Sauce Company

Sterilization and Impurity Removal Membrane Separation Projects Phases 1-5 at a Major Chinese Soy Sauce Company

Sterilization and Impurity Removal Membrane Separation Projects Phases 1-5 at a Major Chinese Soy Sauce Company

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Anhui Plum Membrane Technology Co., Ltd.

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