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Lactic Acid Decolorization, Impurity Removal, and Purification Nanofiltration Process

Lactic Acid Decolorization, Impurity Removal, and Purification Nanofiltration Process

A Deep Separation Process Developed Specifically for High-Concentration Lactic Acid Systems, Enhancing Purity and Optimizing Costs

Introduction

Lactic acid fermentation broth often suffers from deep color, numerous impurities, and residual sugars, which affect the purity and stability of end products. Conventional processes face challenges such as low recovery rates, high operating costs, and rapid membrane fouling when handling high-concentration lactic acid solutions. Plum Membrane Technology has developed a specialized nanofiltration system for lactic acid, incorporating secondary fine separation technology. This system enables stable operation at lactic acid concentrations of 40-50%, balancing impurity removal, decolorization, and high-purity recovery. It is suitable for efficient purification of food-grade and pharmaceutical-grade lactic acid, significantly improving economic efficiency for clients.

Background & Challenges


Complex impurities in high-concentration lactic acid solutions, making decolorization and sugar removal difficult
Membrane systems prone to scaling and fouling under high-concentration conditions, leading to unstable operation
Conventional distillation or resin methods with high costs, low efficiency, and short membrane lifespan
Unstable product purity affecting subsequent concentration and downstream applications

Process Flow


 

Pre-concentrated lactic acid solution (content 40–50%) first undergoes precision filtration to remove suspended impurities and colloidal particles, ensuring the stability of subsequent membrane processes. It then enters the primary nanofiltration system for initial decolorization and impurity removal, effectively eliminating polyphenols, pigments, residual sugars, and small-molecule impurities. The permeate undergoes further thermal concentration to increase lactic acid content, yielding high-purity lactic acid product 1. The primary nanofiltration concentrate proceeds to the secondary nanofiltration system for deep separation, further removing impurities and pigments, followed by thermal concentration to produce another high-purity lactic acid product 2. Through this graded nanofiltration combined with thermal concentration process path, efficient purification, resource utilization, and multi-product graded output of lactic acid are achieved, meeting quality requirements for various application fields.

Process Highlight


Efficient Separation and Purification:Stable operation even at lactic acid concentrations of 40-50%, with excellent decolorization and sugar removal effects.
Product Quality Assurance:Continuous processes ensure stable lactic acid components, significantly enhancing end-product purity and consistency.
Cost Optimization:Compared to conventional processes, the membrane method offers lower operating costs, longer service life, reduced replacement frequency, and improved economic viability.
Two-Stage Nanofiltration Technology:Employing multi-stage nanofiltration refining processes, with product recovery rates reaching over 98%, suitable for deep purification of high-value lactic acid products.

Applications


Purification and Deep Impurity Removal for Food-Grade Lactic Acid
Recovery of Precursors for Bio-Based Materials/Polylactic Acid (PLA)
High-Purity Lactic Acid Demand Scenarios in Pharmaceuticals, Fermentation, Feed, and More
Lactic Acid Separation Systems Replacing Conventional Distillation or Resin Processes

Case Photos


100,000 Tons/Year Lactic Acid Nanofiltration Membrane Project

100,000 Tons/Year Lactic Acid Nanofiltration Membrane Project

50,000 Tons/Year Lactic Acid Nanofiltration Membrane Project

50,000 Tons/Year Lactic Acid Nanofiltration Membrane Project

50,000 Tons/Year Lactic Acid Nanofiltration Equipment

50,000 Tons/Year Lactic Acid Nanofiltration Equipment

More Cases (Case Center) →

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Anhui Plum Membrane Technology Co., Ltd.

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