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Fructose-Glucose Syrup Continuous Purification Filtration Process

Fructose-Glucose Syrup Continuous Purification Filtration Process

Efficient Multi-Stage Nanofiltration Membrane Continuous Filtration, Achieving Precise Grading and Stable Output of F42, F55, F90 Fructose-Glucose Syrup

Introduction

Fructose-glucose syrup is a type of sweetener widely used in industries such as food, beverages, and dairy products. Based on fructose content, it can be classified into specifications like F42, F55, and high-fructose type (F90). Plum Membrane Technology Co., Ltd. employs continuous membrane separation and refining processes to achieve decolorization and impurity removal from saccharification liquids, as well as efficient clarification, concentration, and purification of fructose-glucose syrup after fructose isomerization. This enhances product purity and recovery rates, ensuring that fructose products of various grades meet national or export standards, satisfying large-scale production demands.

Background & Challenges


Numerous impurities in saccharification liquids requiring decolorization, deproteinization, and inorganic salt removal
Multiple by-products from fructose isomerization reactions necessitating high-selectivity membranes for purification and grading
High purity requirements for F90 high-fructose syrup, with low efficiency in conventional concentration
Long conventional batch processing workflows, high energy consumption, and prone to sugar loss

Process Flow


 

Starch undergoes slurrying and saccharification to convert into sugar-containing liquid, followed by neutralization to remove acidic substances, and then initial decolorization and filtration to eliminate impurities and pigments. Subsequently, the liquid enters a resin treatment system for further removal of ionic impurities, enhancing purity. Next, isomerization converts part of the glucose into fructose, increasing sweetness. The isomerized liquid then undergoes evaporation concentration to raise sugar concentration. Further decolorization removes residual pigments, followed by additional resin treatment for purification. Afterward, it enters primary and secondary nanofiltration membrane purification systems to effectively remove small-molecule impurities such as disaccharides, oligosaccharides, and hydroxymethylfurfural (HMF), improving product purity. Finally, thermal concentration yields high-purity fructose-glucose syrup, which is dried and packaged into premium products meeting food-grade requirements. The entire process achieves efficient continuous purification, quality enhancement, and stable production of fructose-glucose syrup.

Process Highlight


Fructose-Glucose Syrup Stage (F42–F55)

Efficient Purification:The membrane system achieves deproteinization, decolorization, and inorganic salt retention, ensuring sugar liquid stability.
High Recovery Rate:Overall sugar product recovery rate exceeds 70%, reducing sugar loss.
Compliance Testing:Fructose content and impurity sugar control meet TLC and national standard testing requirements, with non-target sugars (such as maltose, glucose residues) below 0.01%.
Quality Standards:Post-continuous purification, fructose-glucose syrup quality is stable, suitable for widespread applications in the food industry.

 

High-Fructose Syrup Stage (F90)

Efficient Purification:Two-stage nanofiltration combined with evaporation system removes small-molecule impurities like disaccharides, oligosaccharides, and hydroxymethylfurfural (HMF), with high separation efficiency.
High Recovery Rate:F90 product fructose recovery rate ≥50%, ensuring economic viability.
Compliance Testing:Fructose purity reaches over 99.5%, meeting high-end product applications.
Quality Standards:Products comply with national or export standards, suitable for functional sugar and health product supply chains.

Applications


Industrial Production of Fructose-Glucose Syrup (F42/F55/F90)
Fructose Purification and Downstream Refining Systems after Isomerization
Standardized Applications in Beverages, Dairy, and Functional Sugar Ingredients
Continuous Membrane Separation for Sugars Replacing Conventional Processing Systems

Case Photos


14m³/h High-Fructose Syrup Continuous Purification Filtration Equipment

14m³/h High-Fructose Syrup Continuous Purification Filtration Equipment

10m³/h (20% Brix) Fructose-Glucose Syrup Continuous Purification Filtration Equipment

10m³/h (20% Brix) Fructose-Glucose Syrup Continuous Purification Filtration Equipment

9m³/h (25% Brix) Fructose-Glucose Syrup Continuous Purification Filtration Equipment

9m³/h (25% Brix) Fructose-Glucose Syrup Continuous Purification Filtration Equipment

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Anhui Plum Membrane Technology Co., Ltd.

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