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Lactic Acid Evaporation Condensate Membrane Recovery Process

Lactic Acid Evaporation Condensate Membrane Recovery Process

Membrane-Based Recovery of Dilute Lactic Acid and Condensate, Enhancing Yield and Reducing Operating Costs

Introduction

During the evaporation and concentration process of lactic acid, the condensate may retain a certain amount of lactic acid (approximately 0.5%–1%). Direct discharge or secondary concentration via evaporators not only results in lactic acid loss but also increases energy consumption and treatment costs. Plum Membrane Technology Co., Ltd. employs high-retention, acid-resistant tubular membranes to concentrate and recover dilute lactic acid solutions, significantly improving lactic acid recovery rates while saving subsequent energy consumption, achieving a win-win in economic benefits and environmental goals.

Background & Challenges


Evaporation condensate contains recoverable lactic acid, leading to waste if directly discharged or increasing sewage treatment costs
Secondary evaporation recovery incurs high costs and substantial thermal loads
Effluent COD in later stages easily exceeds standards, affecting system reuse
Lactic acid systems have low pH and strong corrosiveness, requiring membranes with high acid resistance

Process Flow


 

The low-concentration lactic acid solution (0.5%–1%) first undergoes precision filtration to remove suspended impurities and colloids, ensuring stable operation of subsequent membrane systems. It then enters a continuous concentration membrane system for efficient concentration of the lactic acid solution, with the produced water reusable as fermentation process water or other production recycle water, achieving water resource circulation. The concentrated lactic acid solution further undergoes thermal concentration to increase lactic acid concentration, ultimately yielding high-purity lactic acid product 1. The entire process integrates membrane concentration and water reuse, significantly reducing evaporation load and overall energy consumption while enabling efficient lactic acid resource recovery and closed-loop circulation of process water.

Process Highlight


Efficient Lactic Acid Recovery:Utilizing high-retention, corrosion-resistant membranes to concentrate dilute lactic acid to 10–20%, with recovery rates reaching over 95%.
Resource Recycling:Membrane-produced water can be used in front-end fermentation or cleaning processes, enabling water resource recovery and reuse.
Energy Saving and Consumption Reduction:The membrane concentration system has low electricity consumption per ton of water, only 20–70% of MVR systems, reducing operating costs by 5%–15%.

Applications


Lactic acid and its derivatives production enterprises
Recovery sections for organic acid evaporation condensate
Material recovery and water reuse scenarios in chemical, food, fermentation, and other enterprises
Recovery and reuse processes for high-organic, low-pH condensate

Case Photos


40m³/h Dilute Lactic Acid Membrane Concentration System

40m³/h Dilute Lactic Acid Membrane Concentration System

55m³/h Dilute Lactic Acid Membrane Concentration System

55m³/h Dilute Lactic Acid Membrane Concentration System

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Anhui Plum Membrane Technology Co., Ltd.

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